Miller® Big Blue® 800 Duo Pro (Deutz®) Diesel Welder with Wireless Interface Control (WIC) & ArcReach® 907751001
The Miller® Big Blue® 800 Duo Pro with Wireless Interface Control (WIC) & ArcReach® is an 800 amp multi-operator, multi-process welder and 20,000 watt AC generator that is equipped with a 65.7 HP Deutz® TD2.9 L4 diesel engine. This low speed, heavy duty diesel welder features a Diesel Oxidation Catalyst (DOC) that requires no exhaust after-treatment maintenance; providing the cleanest, greenest exhaust without the hassle. The dual Wireless Interface Controls are handheld units that control all weld parameters, store custom weld settings, display real time engine status and service intervals, and act as a remote engine start/stop. Wireless interface control saves fuel, reduces jobsite noise, and enhances worker safety and productivity by reducing trips back and forth to the welder.
The ArcReach feature allows the Big Blue to communicate with a remote Miller® ArcReach® wire feeder or ArcReach® Stick/TIG remote without the use of a remote control cable. The secret to this technology is built-in circuitry in both the Big Blue 800 Duo Pro welder and Miller ArcReach wire feeder/remote control that passes remote control signals through the welding leads, eliminating the need for costly remote control cables. ArcReach remote control distance is limited only by the length of your welding cable leads. ArcReach allows your Stick, TIG, MIG or Flux-Cored welding operation to take place further away from the welding power source and reduces downtime and costs by giving the operator full remote control capabilities at the site of the weld without using expensive remote control cables. The Big Blue 800 Duo Pro MUST be paired with a Miller ArcReach feeder or ArcReach Stick/TIG remote to get the full benefits of this feature.
The Big Blue 800 Duo Pro supplies two welding arcs of up to 400 amps each. A simple paralleling switch on the front panel allows the welder to operate with a single arc of up to 800 amps. This welding machine is capable of stick, MIG, Pulsed-MIG, flux-cored, Lift-Arc™ DC TIG and submerged arc welding processes. The AC generator supplies 27,000 peak watts and 20,000 continuous watts of 3-phase auxiliary power. Up to 15,000 peak watts and 12,000 watts of continuous single-phase auxiliary power is also available for operating tools, lights and other jobsite equipment. The BB 800 Duo Pro is capable of carbon arc gouging using up to 1/2" diameter carbons.
The Big Blue 800 Duo Pro is built for the harshest welding environments. It comes with a 120 volt block heater and Vandalism Lockout Kit as standard equipment. The heavy duty powder coat with zinc-rich primer protects the welder's sheet metal from rust and corrosion. The Deutz® TD2.9 L4 liquid-cooled, turbo-charged, four-cylinder diesel engine is EPA Tier 4F compliant..
Processes
Applications
Heavy construction
Structural steel
Mining maintenance
Maintenance and repair rigs
Process piping
Features:
Simple paralleling switch makes switching from a single operator to dual operators a breeze. Weld up to 400 amps per side when set up in dual-operator mode, or up to 800 amps in single-operator mode.
View engine status, fuel level, and battery charge level of remote.
View and select between all available processes.
Turn contactor on/off manually in remote welding mode. Turn engine on/off with remote.
Save custom presets in up to four programs and easily switch between pre-programmed settings.
Quickly adjust and save arc control settings including DIG, DIG range inductance and Auto-Stop.
Adjust amperage or voltage, by increments or percentage, while welding.
ArcReach® allows you to change weld settings from your ArcReach feeder or remote, saving a trip to the power supply. ArcReach technology uses the existing weld cable to communicate welding control information between the feeder or remote and the power source. This technology eliminates the need for control cords, and their associated problems and costs.
Field-installed kit has lockable hinged steel panels that cover and protect name plate, gauges, and ignition switch (padlock included). Assembly required.
Equipped with DOC (Diesel Oxidation Catalyst) that provides the cleanest, greenest exhaust without the hassle of after-exhaust maintenance.
Improves work site communication.
Simultaneously displays fuel level, engine hours, coolant temperature, oil pressure, battery volts and engine rpm. Also tracks oil change intervals and displays engine diagnostics for quick and easy servicing.
Four preset DIG settings (Stick)
Hot Start™ (Stick)
Lift-Arc™ DC TIG
MIG/FCAW arc performance
Unlike conventional DIG that provides a preset amount of short-clearing current, Miller-exclusive Dynamic DIG technology works on a time-based algorithm that automatically adjusts the amount of current required to clear a short. Delivers a smoother more consistent arc that can be tailored to match application, material, fit-up and welder technique.
Prevents machine damage if the duty cycle is exceeded or airflow is blocked.
Detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of a remote/panel switch.
When enabled, reduces the open-circuit voltage to 30 volts when the welding power source is not in use, increasing operator safety without compromising arc starts.
Protects sheet metal from rust and corrosion.
Adjustable Hot Start™
Output contactor control
Automatic idle
120-volt block heater
Specs
